What are the technical requirements for the production of silicone parts? Silicone parts have been widely used in many fields due to their excellent weather resistance, corrosion resistance, and electrical insulation performance. However, the production of silicone parts is not easy, as it requires strict technical requirements and precise process control. From raw material selection to molding process, to post-treatment and quality inspection, every step is crucial.
The main material of silicone parts is silicone rubber, which is a highly active and stable material. When manufacturing silicone parts, it is necessary to choose high-purity silicone rubber as raw material to ensure the performance and stability of the parts. In addition, it is necessary to select appropriate fillers, plasticizers, and other additives based on specific application scenarios and performance requirements to meet the specific performance requirements of the parts. The types and proportions of these additives have a significant impact on the physical, chemical, and processing properties of silicone parts.
In the production process of silicone parts, dimensional accuracy is an important technical indicator. The dimensional accuracy of silicone parts directly affects their fitting accuracy and stability with other components. Therefore, in the manufacturing process, it is necessary to strictly control the dimensional accuracy of the parts to ensure that they meet the design requirements. Generally speaking, the dimensional accuracy of silicone parts should be controlled within ± 0.1mm, which requires the use of high-precision molds and precise molding processes to achieve.
In addition to dimensional accuracy, the surface quality of silicone parts is also crucial. During the manufacturing process, it is necessary to ensure that the surface of the parts is smooth, free of defects such as flaws and bubbles. The quality of the surface not only affects the appearance of the parts, but also directly affects their service life and performance. Therefore, in the manufacturing process, it is necessary to perform strict surface treatment on the parts, such as spraying, electroplating, etc., to improve their corrosion resistance and wear resistance.
Mechanical properties are another important technical indicator of silicone parts. Silicone parts need to have certain mechanical properties such as tensile strength, tear strength, and compression permanent deformation, which directly affect the service life and stability of the parts. In the manufacturing process, it is necessary to select appropriate formulas and process conditions to ensure that the mechanical properties of the parts meet the design requirements. This requires in-depth research and optimization of the formula for silicone rubber to ensure that the parts can maintain good mechanical properties even in harsh environments.
Weather resistance is another key technical requirement for silicone parts. Silicone parts need to have certain weather resistance, corrosion resistance, aging resistance and other properties to adapt to various harsh environmental conditions. During the manufacturing process, it is necessary to select appropriate fillers and additives to improve the weather resistance of the parts. At the same time, it is necessary to conduct strict weather resistance tests on the parts to ensure that they can maintain good performance and stability during use.
Environmental performance is increasingly being emphasized in the production of silicone parts. With the continuous improvement of environmental awareness, the environmental performance of silicone parts has become one of the important technical indicators. In the manufacturing process, it is necessary to choose environmentally friendly raw materials and additives to reduce the impact on the environment. At the same time, it is necessary to effectively treat and recycle the waste generated during the production process to reduce its impact on the environment.
In the production process of silicone parts, compression molding, extrusion molding, injection molding, and drip molding are commonly used processes. Compression molding is the process of placing mixed silicone raw materials into a mold and vulcanizing them through heating and pressure. This process has the advantages of high production efficiency, high product size accuracy, and suitability for large-scale production. However, the disadvantages of high mold costs and limited product shapes cannot be ignored.
Extrusion molding is the process of extruding silicone raw materials into the desired shape using an extruder, and then producing products through processes such as cooling and cutting. This process has the advantages of high production efficiency, regular product shape, and suitability for continuous production. However, the disadvantages of relatively low product size accuracy and high mold costs also need to be considered.
Injection molding is the process of injecting silicone raw materials into a mold using an injection molding machine, and then shaping it through heating and cooling. This process has the advantages of high production efficiency, high product size accuracy, and suitability for large-scale production. However, the high cost of molds and large equipment investment also limit its application scope.
Dropping molding is a handmade process for making silicone products, which involves dropping silicone raw materials into molds and then shaping them through heating and curing. This process has the advantages of simple operation, low cost, and suitability for small-scale production. However, its low production efficiency and relatively low product size accuracy also limit its application range.
Quality inspection is also a crucial step in the production process of silicone parts. Strict quality inspection is required for raw materials to ensure their performance meets production requirements. At the same time, it is necessary to strictly control and manage the quality of each link in the production process to ensure that the silicone parts produced meet the design requirements and relevant standards. This includes comprehensive monitoring and testing of the accuracy of the mold, the stability of the molding process, and the quality of post-processing.
The production of silicone parts requires strict technical requirements and precise process control. From raw material selection to molding process, to post-treatment and quality inspection, every step is crucial.
